Silicone Rubber Heater - Image 1 - Industrial Heating Element by Subhot Enterprises
Silicone Rubber Heater - Image 2 - Industrial Heating Element by Subhot Enterprises
Silicone Rubber Heater - Image 3 - Industrial Heating Element by Subhot Enterprises
Silicone Rubber Heater - Image 4 - Industrial Heating Element by Subhot Enterprises
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Key Features & Benefits

Superior freeze protection capability down to –40°F
Uniform heating performance up to 450°F continuous
Exceptional flexibility and conformability to complex shapes

Silicone Rubber Heater

Component Heaters Made in India ISO 9001:2015

Silicone Rubber Heaters represent cutting-edge flexible heating technology engineered to provide uniform, reliable thermal solutions for complex geometries and demanding environmental conditions. These sophisticated heating elements are available in both wire-wound and etched-foil constructions, each optimized for specific application requirements and performance characteristics.

Wire-wound configurations utilize precision-wound nickel-chromium resistance wire embedded within a high-temperature fiberglass core, providing excellent flexibility and durability for applications requiring repeated flexing or conforming to irregular surfaces. The advanced wire-wound design ensures consistent heat distribution while maintaining structural integrity under mechanical stress and thermal cycling.

Etched-foil variants feature precision-patterned metal foil circuits laminated between high-grade silicone rubber layers, enabling rapid prototyping capabilities and exceptionally uniform heat distribution across complex heating zones. The sophisticated etched-foil technology allows for intricate heating patterns, multiple heating zones, and integration of temperature sensing elements within a single assembly.

Engineered for superior environmental resistance, these heaters demonstrate exceptional moisture and chemical resistance, flame-retardant properties, and continuous operation capabilities up to 450°F (232°C), making them ideal for freeze protection systems, food warming applications, packaging equipment, laboratory instrumentation, and specialized industrial processes requiring precise thermal control.

Advanced manufacturing processes ensure comprehensive customization capabilities including complex shapes, precision cutouts, integrated thermostats or sensors, adhesive backing systems, and specialized mounting configurations. The versatile design accommodates diverse applications from aerospace de-icing systems to medical device heating, providing reliable thermal performance in challenging environments where traditional rigid heaters cannot function effectively.

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Components of Silicone Rubber Heater

Advanced Heating Element Technology

Precision wire-wound NiCr coils or etched metal foil circuits laminated between high-performance silicone layers for optimal heat transfer efficiency and uniform temperature distribution.

High-Performance Silicone Encapsulation

Premium high-temperature silicone rubber matrix providing superior moisture sealing, chemical resistance, mechanical protection, and flexibility for demanding applications.

Professional Adhesive Backing System

High-bond pressure-sensitive silicone adhesive enabling quick peel-and-stick installation with superior adhesion and long-term bonding reliability.

Engineered Terminal Lead Assembly

PTFE-jacketed or fiberglass-sleeved lead wires with integrated strain relief and environmental sealing for secure electrical connections and enhanced durability.

Custom Integration Features

Precision die-cut openings, embedded temperature sensors, thermostats, fuses, and specialized mounting hardware enabling application-specific customization.

Technical Specifications

Detailed technical specifications for Silicone Rubber Heater with industry-leading performance standards

Product Specifications

Complete technical details and performance parameters

Parameter Specification
Maximum Heater Size
Primary specification
1″ to 120″ length, 1″ to 48″ width (custom sizes available)
Standard Thickness
1.5mm to 5mm (ultra-thin and heavy-duty options available)
Operating Temperature Range
Continuous: 232°C (450°F), Intermittent: 260°C (500°F)
High performance
Voltage Configurations
12V DC to 480V AC (single and three-phase)
Power Range
10 watts to 10+ kW (application dependent)
Watt Density
Up to 15 W/in² (application and cooling dependent)
Resistance Tolerance
Wire-wound: ±10%/-5%, Etched-foil: ±10%/-10%
Environmental Protection
IP65/IP67 rated, moisture and chemical resistant
Flexibility Rating
Exceptional conformability to complex geometries
Adhesive Backing
High-bond pressure-sensitive silicone adhesive
Lead Wire Options
PTFE, fiberglass, or silicone jacketed with strain relief
Flame Rating
UL flame-retardant certified materials
Chemical Resistance
Superior resistance to acids, bases, and solvents
Customization Options
Unlimited shapes, cutouts, sensors, and integration features
All specifications are subject to customization based on application requirements.
ISO 9001:2015 CE Marked RoHS Compliant

Industrial Applications

Discover how Silicone Rubber Heater delivers superior performance across diverse industrial sectors

Popular

Pipe freeze protection and thermal tracing systems

Superior performance
Proven reliability
50+ successful installations
Popular

Drum and container heating for viscous materials

Superior performance
Proven reliability
67+ successful installations
Popular

Battery thermal management and conditioning systems

Superior performance
Proven reliability
84+ successful installations

3D printer heated bed and platform applications

Superior performance
Proven reliability
101+ successful installations

Aerospace and aviation de-icing systems

Superior performance
Proven reliability
118+ successful installations

Medical device warming and temperature control

Superior performance
Proven reliability
135+ successful installations

Laboratory equipment and scientific instrumentation

Superior performance
Proven reliability
152+ successful installations

Food processing temperature maintenance systems

Hygienic design
Temperature accuracy
169+ successful installations

Telecommunications equipment thermal management

Superior performance
Proven reliability
186+ successful installations

Semiconductor and electronics manufacturing heating

Superior performance
Proven reliability
203+ successful installations

Marine and offshore platform freeze protection

Superior performance
Proven reliability
220+ successful installations

Automotive component heating and conditioning

Reliable performance
Quality consistency
237+ successful installations

HVAC system freeze protection and conditioning

Superior performance
Proven reliability
254+ successful installations

Process equipment and tank heating applications

Superior performance
Proven reliability
271+ successful installations

Trusted Across Industries

From automotive giants to pharmaceutical leaders, industries across India trust Subhot for their heating solutions

Steel & Metal

Automotive

Chemical

Food & Beverage

Pharmaceutical

Research Labs

Key Features & Benefits

Experience the superior features that make Silicone Rubber Heater the preferred choice for industrial heating

Superior flexibility enabling complex surface conformability

Even heat distribution across surface.

Peel-and-stick installation with high-bond adhesive backing

Quality engineering for reliable performance.

Internally grounded construction for enhanced safety

Quality engineering for reliable performance.

Custom shapes, precision cutouts, and sensor integration

Quality engineering for reliable performance.

Ultra-thin profile conforming to space-constrained installations

Quality engineering for reliable performance.

Exceptional abrasion and chemical resistance

Quality engineering for reliable performance.

Moisture and weatherproof performance for outdoor use

Quality engineering for reliable performance.

Flame-retardant materials meeting international safety standards

Quality engineering for reliable performance.

Wide voltage range compatibility from DC to high-voltage AC

Quality engineering for reliable performance.

Integrated temperature control and protection systems

Precise temperature control for consistent results.

Long operational life with minimal maintenance requirements

Low maintenance with easy access components.

Energy-efficient performance with uniform heat distribution

Quality engineering for reliable performance.

Professional technical support and application engineering

Quality engineering for reliable performance.

Global availability with international certifications and compliance

Quality engineering for reliable performance.

Frequently Asked Questions

A Silicone Rubber Heater is a sophisticated flexible electric heating element manufactured from high-performance silicone rubber with embedded resistance heating circuits available in wire-wound or etched-foil configurations. These conformable heating solutions provide efficient surface heating for irregular, curved, or complex geometries where traditional rigid heaters cannot be effectively applied, delivering uniform heat distribution and superior environmental resistance.
Silicone Rubber Heaters are extensively used in pipe freeze protection and tracing, drum and container heating, battery thermal management systems, 3D printer heated beds, aerospace de-icing applications, medical device warming, laboratory equipment heating, food processing temperature maintenance, and specialized industrial equipment where flexible installation, uniform heating, and environmental resistance are essential requirements.
Subhot Silicone Rubber Heaters operate continuously up to 232°C (450°F) with intermittent capability up to 260°C (500°F) depending on specific construction design, environmental conditions, and application requirements. Specialized high-temperature formulations enable operation at even higher temperatures for demanding applications requiring extreme thermal performance.
Yes, Subhot specializes in comprehensive custom manufacturing including complex shapes, specific dimensions, unique cutout patterns, integrated sensors, custom voltage and wattage specifications, specialized mounting methods, and application-specific control integration. Our advanced manufacturing capabilities enable unlimited customization to meet your precise heating requirements.
Installation options include high-bond pressure-sensitive adhesive (PSA) backing, mechanical fastening with grommets and springs, hook-and-loop (Velcro) systems, magnetic mounting assemblies, clamp-on configurations, and vulcanized direct bonding to metal surfaces. Custom mounting solutions accommodate unique installation requirements and ensure reliable long-term performance.
Yes, the advanced silicone rubber encapsulation provides superior moisture resistance, weatherproof performance, and protection against condensation, humidity, and outdoor environmental conditions. IP65/IP67 rated configurations are available for demanding applications requiring complete environmental protection and submersion capability.
Absolutely, exceptional flexibility enables conforming to complex curved surfaces, cylindrical vessels, pipes, tanks, valves, and irregular geometries while maintaining uniform heat distribution and electrical integrity. The flexible construction accommodates thermal expansion and mechanical movement without compromising performance or durability.
We provide comprehensive voltage options from 12V DC to 480V AC including single-phase and three-phase configurations with power ratings from 10 watts to 10+ kW depending on heater area and thermal requirements. Custom voltage and wattage specifications ensure optimal performance for your specific application and control system requirements.
Yes, we offer integrated solutions including embedded thermostats, RTD temperature sensors, thermocouples, thermal fuses, and over-temperature protection devices providing precise temperature control, safety protection, and automated heating management. Digital communication interfaces enable integration with PLC and SCADA systems.
Standard thickness ranges from 1.5mm to 5mm with specialized ultra-thin (0.5mm) and heavy-duty (10mm+) configurations available. Thickness selection affects flexibility, power density, thermal mass, and mechanical durability with optimal thickness determined by application requirements including space constraints and performance specifications.
Yes, Silicone Rubber Heaters are ideally suited for freeze protection in pipelines, outdoor enclosures, process equipment, and systems exposed to freezing conditions. The flexible design, superior low-temperature performance, and moisture resistance ensure reliable operation down to -40°C (-40°F) providing effective freeze prevention in demanding climates.
Key industries include aerospace and aviation, automotive and transportation, food and beverage processing, medical and laboratory equipment, semiconductor and electronics manufacturing, telecommunications infrastructure, battery technology, and marine applications where flexible installation, reliable performance, and environmental resistance are critical requirements.
For optimal safety, performance, and energy efficiency, dedicated temperature controllers or integrated sensors are highly recommended. Temperature control prevents overheating, optimizes energy consumption, and extends heater life while enabling precise thermal management and automated operation in demanding applications.
Under proper installation and operation within specified parameters, Silicone Rubber Heaters deliver 7 to 12+ years of reliable service depending on duty cycle, operating temperature, environmental conditions, and application severity. Premium materials and advanced manufacturing ensure extended operational life and consistent performance.
Yes, advanced silicone rubber formulations provide inherent flame-retardant properties meeting UL safety standards and exceptional resistance to chemicals, UV radiation, ozone exposure, and environmental contaminants. Specialized chemical-resistant formulations are available for aggressive chemical environments requiring enhanced compatibility.
Yes, we offer comprehensive heating system packages including silicone heaters, digital temperature controllers, thermal insulation jackets, mounting hardware, electrical connectors, and installation accessories providing turnkey heating solutions with complete technical support and documentation for simplified implementation.
Yes, we manufacture specialized low-voltage DC configurations compatible with battery systems, solar power installations, and mobile applications including 12V, 24V, and 48V DC variants optimized for off-grid use, remote installations, and portable heating requirements with enhanced energy efficiency characteristics.
Yes, Subhot exports globally with CE compliance, RoHS certification, and international quality standards providing custom documentation, technical support, and application engineering services for OEM customers, system integrators, and industrial users worldwide requiring reliable flexible heating solutions.
Contact our technical specialists at +91-9999710410 or email sales@subhotheaters.com with your requirements including dimensions, shapes, voltage, wattage, temperature requirements, mounting methods, and environmental conditions. Our application engineers provide comprehensive design support, prototyping services, and competitive pricing for your flexible heating requirements.

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