Bobbin & Pipe Heater - Image 1 - Industrial Heating Element by Subhot Enterprises
Bobbin & Pipe Heater - Image 2 - Industrial Heating Element by Subhot Enterprises
Bobbin & Pipe Heater - Image 3 - Industrial Heating Element by Subhot Enterprises
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Key Features & Benefits

Operate up to 800 °C
Standard and custom bobbin diameters
100% immersion heat transfer efficiency

Bobbin & Pipe Heater

Furnace Heaters Made in India ISO 9001:2015

Bobbin & Pipe Heaters represent advanced industrial heating technology specifically engineered for efficient indirect heating of fluids, gases, and semi-solid materials in demanding industrial applications. These sophisticated heating elements utilize premium high-temperature refractory ceramic insulators available in various diameters and lengths, providing exceptional thermal stability and electrical insulation properties. The precision-engineered ceramic bobbin cores support high-quality NiCr or FeCrAl resistance wire coils, ensuring optimal heat transfer characteristics and long-term operational reliability in diverse industrial environments.

Manufactured with meticulous attention to quality and performance, these heaters are available in both sheathed and unsheathed configurations to accommodate versatile indirect heating applications. Sheathed variants feature robust protective tubes constructed from premium materials including stainless steel SS316, Incoloy, titanium, or nickel-plated steel, providing superior corrosion resistance and mechanical protection for demanding chemical and industrial processes. The unsheathed versions offer direct heat transfer capabilities for specialized applications requiring maximum thermal efficiency.

These versatile heating solutions incorporate optional thermowells, weather-resistant terminal boxes, and integrated temperature sensors that enable precise temperature control and real-time process monitoring. The innovative immersion-tube design delivers exceptional heat transfer efficiency up to 100%, making them ideally suited for heating various fluids, semi-solids, and gases at operating temperatures up to 800°C. The uniform watt density distribution ranging from 1-10 W/cm² ensures consistent thermal performance and extended element life.

Advanced engineering features include customizable bobbin diameters ranging from 25 mm to 93 mm, with specialized larger sizes available for specific applications. The modular construction enables flexible configuration options, while the precision manufacturing ensures consistent electrical characteristics and optimal thermal performance. Optional integrated PT100 RTD sensors or thermocouples provide accurate temperature feedback for sophisticated control systems, ensuring optimal process conditions and safety monitoring.

As energy-efficient heating solutions for modern industrial operations, Bobbin & Pipe Heaters offer superior thermal efficiency through optimized heat transfer design, resulting in reduced energy consumption and operational costs. The robust construction, combined with advanced materials and precision manufacturing techniques, ensures extended operational life with minimal maintenance requirements. Their versatile design makes them the preferred choice for industries requiring reliable, efficient, and precise heating of fluids, gases, and semi-solid materials in tanks, vessels, and process equipment where indirect heating is essential for operational success and product quality.

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Components of Bobbin & Pipe Heater

Refractory Ceramic Insulator

High-purity ceramic bobbin cores available in diameters from 25 mm to 93 mm (custom sizes available) providing exceptional electrical insulation, thermal stability, and precise wire support.

Resistance Wire Element

Premium FeCrAl or NiCr alloy resistance wire precision-wound on ceramic bobbins for uniform watt density (1–10 W/cm²), optimal heat generation, and long-term reliability.

Protective Immersion Tube

Premium-grade titanium, stainless steel SS316, Incoloy, or cast-alloy protective tubes (1.5–3 mm wall thickness, 300–3000 mm length) providing corrosion resistance and mechanical protection.

Weather-Resistant Terminal Box

Robust MS construction with IP54 or IP66 rating featuring ceramic terminal blocks and cable glands for secure electrical connections and environmental protection.

Temperature Sensor Assembly

Optional stainless-steel thermowell with integrated PT100/RTD sensors or thermocouples (J, K, T-type) for accurate temperature feedback and process control.

Mounting and Support System

Precision-engineered mounting flanges, threaded connections, and support brackets ensuring secure installation, proper alignment, and easy maintenance access.

Technical Specifications

Detailed technical specifications for Bobbin & Pipe Heater with industry-leading performance standards

Product Specifications

Complete technical details and performance parameters

Parameter Specification
Temperature Range
Primary specification
Up to 800°C (1472°F) continuous operation
High performance
Heating Element Material
FeCrAl, NiCr 80/20, NiCr 70/30 (premium alloys)
Premium quality
Ceramic Bobbin Sizes
Ø 25, 30, 36, 42, 45, 57, 93 mm (custom available)
Watt Density Range
1–10 W/cm² (optimized for application)
Power Rating
500W to 50kW (custom ratings available)
Voltage Options
110V, 230V, 415V AC (custom voltages available)
Immersion Tube Material
SS316, Incoloy, Titanium, Cast Alloys
Premium quality
Tube Wall Thickness
1.5–3 mm (application dependent)
Tube Length Range
300mm to 3000mm (custom lengths available)
Terminal Box Rating
MS IP54 standard, IP66 optional
Control Integration
Thermocouple, RTD, Thermostat options
Cold Resistance Tolerance
≤3%
Mounting Options
Flange, threaded, clamp-type configurations
Service Life
8,000 to 12,000+ hours typical operation
All specifications are subject to customization based on application requirements.
ISO 9001:2015 CE Marked RoHS Compliant

Industrial Applications

Discover how Bobbin & Pipe Heater delivers superior performance across diverse industrial sectors

Popular

Indirect heating of fluids, oils, and industrial chemicals

Corrosion resistant
Safety certified
50+ successful installations
Popular

Heating semi-solids including wax, fats, and bitumen

Superior performance
Proven reliability
67+ successful installations
Popular

Process gas preheating in protective tube systems

Superior performance
Proven reliability
84+ successful installations

Laboratory and analytical instrumentation heating

Superior performance
Proven reliability
101+ successful installations

Chemical processing and reaction vessel heating

Corrosion resistant
Safety certified
118+ successful installations

Pharmaceutical manufacturing and sterilization

Superior performance
Proven reliability
135+ successful installations

Food processing and commercial kitchen equipment

Hygienic design
Temperature accuracy
152+ successful installations

HVAC systems and air handling unit heating

Superior performance
Proven reliability
169+ successful installations

Galvanizing baths and metal treatment processes

Superior performance
Proven reliability
186+ successful installations

Plating tanks and electrochemical applications

Corrosion resistant
Safety certified
203+ successful installations

Textile processing and fiber manufacturing

Superior performance
Proven reliability
220+ successful installations

Power generation and utility heating systems

Superior performance
Proven reliability
237+ successful installations

Automotive component manufacturing

Reliable performance
Quality consistency
254+ successful installations

Aerospace and defense applications

Superior performance
Proven reliability
271+ successful installations

Trusted Across Industries

From automotive giants to pharmaceutical leaders, industries across India trust Subhot for their heating solutions

Steel & Metal

Automotive

Chemical

Food & Beverage

Pharmaceutical

Research Labs

Key Features & Benefits

Experience the superior features that make Bobbin & Pipe Heater the preferred choice for industrial heating

Versatile sheathed and unsheathed design configurations

Quality engineering for reliable performance.

Custom lengths, diameters, and power ratings available

Quality engineering for reliable performance.

Low-pollution, environmentally friendly operation

Quality engineering for reliable performance.

Simple installation and maintenance procedures

Low maintenance with easy access components.

Corrosion and chemical resistant alloy construction

Quality engineering for reliable performance.

100% immersion heat transfer efficiency

High efficiency design reduces energy costs.

Precise temperature control with integrated sensor options

Precise temperature control for consistent results.

Robust ceramic construction for extreme temperature stability

Precise temperature control for consistent results.

Multiple mounting and installation configurations

Flexible mounting options for any space.

Energy-efficient operation reducing operational costs

Quality engineering for reliable performance.

Extended service life with minimal maintenance requirements

Low maintenance with easy access components.

Flexible voltage and wattage options for global compatibility

Quality engineering for reliable performance.

Advanced materials engineering for demanding applications

Quality engineering for reliable performance.

Comprehensive safety features and certifications available

Quality engineering for reliable performance.

Frequently Asked Questions

A Bobbin Pipe Heater is an electrical heating element constructed with a ceramic bobbin core and resistance wire wound around it. It is designed to be inserted inside pipes, tubes, or thermowells to directly or indirectly heat air, oil, water, or other fluids in industrial applications. The ceramic bobbin provides excellent electrical insulation while the resistance wire generates uniform heat for efficient thermal transfer.
Bobbin Pipe Heaters are extensively used in chemical processing plants, oil heating systems, water tanks, industrial air heating, textile industries, galvanizing baths, plating tanks, HVAC duct heating systems, pharmaceutical manufacturing, food processing, power generation, and surface treatment operations where precise indirect heating of fluids or gases is essential.
Bobbin Pipe Heaters are constructed using high-purity ceramic bobbins (typically alumina), premium NiCr 80/20 or FeCrAl resistance wire, and protective sheaths including stainless steel SS316, Incoloy, titanium, or nickel-plated steel. This combination provides exceptional durability, corrosion resistance, and high-temperature performance in demanding industrial environments.
Subhot Bobbin Pipe Heaters can operate efficiently up to 800°C (1472°F) in air or gas heating applications, and up to 600°C in oil-based systems. The actual operating temperature depends on the specific application, fluid medium, and heater configuration, ensuring optimal performance and longevity under various operating conditions.
We offer Bobbin Pipe Heaters in multiple voltage configurations including 110V, 230V, and 415V AC, with power ratings ranging from 500W to 50 kW depending on your specific application requirements. Custom voltage and wattage specifications are available to match unique heating demands and electrical infrastructure requirements.
Yes, Bobbin Pipe Heaters are ideally suited for heating both air/gases and various fluids including oil, water, and chemicals. Their open coil design allows efficient heat transfer when installed inside protective tubes or thermowells, making them versatile for diverse heating applications across multiple industries.
Yes, when properly installed in thermowells or protective tubes, Bobbin Pipe Heaters safely heat fluids in tanks without direct contact between the heating element and the fluid medium. This indirect heating method ensures safety, prevents contamination, and enables easy maintenance and replacement without draining the tank contents.
They are typically inserted into pipes, tubes, thermowells, or protective sleeves and connected using flange assemblies, threaded connections, or specialized clamp-type terminals. This installation method provides easy maintenance access, secure positioning, and optimal heat transfer while enabling convenient replacement when necessary.
Ceramic bobbins provide excellent electrical insulation, exceptional thermal resistance, superior mechanical strength, and long-term stability under extreme operating conditions. They offer consistent performance, resistance to thermal shock, and dimensional stability at high temperatures, ensuring reliable operation throughout the heaters service life.
Yes, our Bobbin Pipe Heaters are designed for flexible installation in both vertical and horizontal orientations based on your tank, duct, or vessel system design requirements. The robust construction and advanced mounting options ensure optimal performance regardless of installation orientation.
Yes, we offer optional thermowell assemblies with integrated PT100 RTD sensors, J-type, K-type, or T-type thermocouples for precise temperature monitoring and control. These sensors provide accurate real-time feedback for automated control systems, process optimization, and safety monitoring.
With proper installation and operation within rated parameters, Subhot Bobbin Pipe Heaters deliver 8,000 to 12,000 hours or more of reliable service in demanding industrial operations. The advanced ceramic construction, premium materials, and precision manufacturing significantly extend operational life compared to conventional heating elements.
Industries extensively using these heaters include petrochemical plants, pharmaceutical manufacturing, food processing, air handling systems, power generation facilities, surface treatment operations, chemical processing, textile manufacturing, automotive, and aerospace applications where precise indirect heating and temperature control are critical for operational success.
Subhot Enterprises Pvt. Ltd. is a leading manufacturer of precision industrial heating elements with extensive experience in fluid and gas heating solutions. We provide custom-engineered Bobbin Pipe Heaters with premium materials, rigorous quality testing, expert technical support, fast delivery across India and globally, and comprehensive after-sales service ensuring optimal heating solutions for your specific requirements.

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