Duct Heater - Image 1 - Industrial Heating Element by Subhot Enterprises
Duct Heater - Image 2 - Industrial Heating Element by Subhot Enterprises
Duct Heater - Image 3 - Industrial Heating Element by Subhot Enterprises
Duct Heater - Image 4 - Industrial Heating Element by Subhot Enterprises
Duct Heater - Image 5 - Industrial Heating Element by Subhot Enterprises
Duct Heater - Image 6 - Industrial Heating Element by Subhot Enterprises
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Key Features & Benefits

Fast thermal response
Low pressure drop designs
High watt density up to 40 W/in²

Duct Heater

Process Heaters Made in India ISO 9001:2015

Duct Heaters represent advanced air heating technology specifically engineered for direct installation in air handling units, HVAC systems, and industrial ductwork to efficiently heat non-pressurized air streams. These sophisticated heating assemblies are designed to provide rapid thermal response, uniform airflow heating, and exceptional energy efficiency in demanding air treatment applications. The innovative design enables seamless integration into existing ductwork while delivering precise temperature control and optimal heating performance for diverse industrial and commercial air heating requirements.

Manufactured using premium-grade materials and advanced engineering techniques, these heaters are available in multiple configurations including open-coil designs featuring NiCr resistance elements, straight tubular elements with MgO insulation, and finned-tubular elements for enhanced convective heat transfer. Each configuration is optimized for specific air heating applications, providing superior thermal performance while maintaining low pressure drop characteristics essential for efficient air handling system operation. The robust construction ensures reliable long-term operation under continuous duty cycles.

These versatile heating solutions deliver rapid heat-up capabilities, uniform airflow distribution, and high energy efficiency, making them ideally suited for HVAC systems, cleanrooms, paint booths, industrial drying processes, pharmaceutical air treatment, food processing ventilation, and specialized air handling applications. The advanced design incorporates safety features including over-temperature protection, airflow interlocks, and thermal cutouts to ensure safe operation and prevent element burnout in varying airflow conditions.

Advanced engineering features include precision-manufactured galvanized steel or stainless-steel mounting frames with flanged or slide-in rail configurations for easy installation and maintenance. Weather-resistant terminal enclosures with IP65/67 ratings provide reliable electrical connections and environmental protection. Optional finned configurations mechanically bonded to tubular elements significantly boost convective performance for applications requiring enhanced heat transfer coefficients. High-temperature ceramic fiber insulation and specialized gasketing prevent heat loss and air bypass, ensuring optimal thermal efficiency.

As energy-efficient heating solutions for modern air treatment systems, Duct Heaters offer superior thermal performance through optimized heat transfer design and minimal pressure drop characteristics. The modular construction enables easy maintenance and element replacement while the corrosion-resistant materials ensure extended operational life in demanding environments. Optional hazardous area certifications including ATEX and CIMFR enable safe operation in classified locations, making these heaters essential for industries requiring reliable, efficient, and safe air heating in critical ventilation and process air applications.

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Components of Duct Heater

Advanced Heating Elements

Choice of open-coil NiCr elements, MgO-packed tubular elements, or finned-tubular configurations engineered for optimal heat transfer, rapid thermal response, and extended operational life.

Precision Mounting Frame

Robust galvanized steel or stainless-steel frame with flanged or slide-in rail configurations for secure duct installation, proper element support, and easy maintenance access.

Weather-Resistant Terminal Housing

IP65/67-rated, ATEX, or CIMFR certified electrical enclosure with ceramic terminal blocks and cable glands ensuring secure electrical connections and environmental protection.

Enhanced Fin Assembly

Optional galvanized steel or stainless-steel fins mechanically bonded to tubular elements for significantly improved convective heat transfer performance and thermal efficiency.

Thermal Insulation System

High-temperature ceramic fiber insulation and precision gasketing preventing heat loss, air bypass, and ensuring maximum thermal efficiency and operator safety.

Integrated Control Interface

Optional temperature sensors, control panels, and safety systems including airflow switches, over-temperature protection, and automated control interfaces for precise air heating management.

Technical Specifications

Detailed technical specifications for Duct Heater with industry-leading performance standards

Product Specifications

Complete technical details and performance parameters

Parameter Specification
Frame Material Options
Primary specification
Galvanized Steel, SS304/310/316/321 (application dependent)
Premium quality
Heating Element Materials
SS304/310/316/321, Incoloy, Titanium (custom options)
Premium quality
Element Configuration
Open Coil, Tubular, Finned Tubular (optimized designs)
Maximum Watt Density
Up to 40 W/in² (6.2 W/cm²)
Power Rating Range
Up to 2 MW (custom ratings available)
Voltage Options
Up to 600V AC/DC (customizable configurations)
Air Velocity Range
0.5–20 m/s recommended for optimal performance
Operating Temperature Range
–20°C to 650°C air temperature
High performance
Pressure Drop
Optimized low pressure drop design
Temperature Control Accuracy
±2°C with integrated sensors and controllers
High performance
Safety Features
Airflow interlocks, thermal cutouts, over-temp protection
Mounting Options
Flanged, slip-in, custom configurations available
Enclosure Rating
IP65/67 standard, hazardous area options available
Service Life
5 to 10+ years typical HVAC operation
All specifications are subject to customization based on application requirements.
ISO 9001:2015 CE Marked RoHS Compliant

Industrial Applications

Discover how Duct Heater delivers superior performance across diverse industrial sectors

Popular

HVAC air handling units and climate control systems

Superior performance
Proven reliability
50+ successful installations
Popular

Industrial drying ovens and curing tunnels

Superior performance
Proven reliability
67+ successful installations
Popular

Paint booths and powder coating production lines

Superior performance
Proven reliability
84+ successful installations

Food processing hot-air treatment systems

Hygienic design
Temperature accuracy
101+ successful installations

Pharmaceutical cleanroom air handling

Superior performance
Proven reliability
118+ successful installations

Semiconductor manufacturing air treatment

Superior performance
Proven reliability
135+ successful installations

Annealing and heat treatment chamber heating

Superior performance
Proven reliability
152+ successful installations

Textile drying and fabric processing systems

Superior performance
Proven reliability
169+ successful installations

Dehumidification and moisture control applications

Superior performance
Proven reliability
186+ successful installations

Chemical processing ventilation heating

Corrosion resistant
Safety certified
203+ successful installations

Laboratory and research facility air conditioning

Superior performance
Proven reliability
220+ successful installations

Commercial building climate control systems

Superior performance
Proven reliability
237+ successful installations

Industrial process air preheating

Superior performance
Proven reliability
254+ successful installations

Cleanroom and sterile environment heating

Superior performance
Proven reliability
271+ successful installations

Trusted Across Industries

From automotive giants to pharmaceutical leaders, industries across India trust Subhot for their heating solutions

Steel & Metal

Automotive

Chemical

Food & Beverage

Pharmaceutical

Research Labs

Key Features & Benefits

Experience the superior features that make Duct Heater the preferred choice for industrial heating

Energy-efficient operation with optimized heat transfer design

Quality engineering for reliable performance.

Corrosion-resistant materials for harsh industrial environments

Quality engineering for reliable performance.

Modular design enabling easy maintenance and element replacement

Low maintenance with easy access components.

Custom shapes and configurations for specific applications

Quality engineering for reliable performance.

Uniform temperature profiles across entire duct cross-section

Precise temperature control for consistent results.

Low pressure drop characteristics preserving airflow efficiency

High efficiency design reduces energy costs.

Rapid thermal response for quick temperature adjustments

Precise temperature control for consistent results.

Advanced safety systems including airflow and temperature protection

Precise temperature control for consistent results.

Hazardous area certifications for classified location applications

Quality engineering for reliable performance.

Multiple element configurations optimizing heat transfer performance

Quality engineering for reliable performance.

Precision temperature control with integrated sensor options

Precise temperature control for consistent results.

Robust construction ensuring extended operational life

Durable construction for long-lasting service.

Easy installation with flanged or slip-in mounting options

Flexible mounting options for any space.

Comprehensive control integration for automated operation

Easy-to-use digital control systems.

Frequently Asked Questions

A Duct Heater is an electric heating element assembly designed to heat air as it flows through ductwork or air handling systems. It is commonly installed in HVAC systems, air treatment plants, and industrial ventilation units. As air passes through the duct, it flows over electric heating elements mounted on frames or flanges, heating the air directly before it moves downstream into the process area or occupied space.
Duct Heaters are extensively used in industrial HVAC systems, cleanrooms, air handling units (AHUs), dehumidification systems, industrial dryers, paint booths, textile drying operations, pharmaceutical plants, food processing facilities, semiconductor manufacturing, and commercial building climate control where precise air temperature control and energy-efficient heating are essential.
Subhot offers flanged duct heaters for high-volume systems and slip-in duct heaters for compact spaces or retrofits. We also provide open-coil designs, straight tubular elements, and finned-tubular configurations to match specific heat transfer requirements, airflow patterns, and installation constraints.
Our Duct Heaters can operate at air temperatures up to 650°C (1202°F) depending on the application, airflow rate, heater construction, and safety requirements. Over-temperature protection and safety interlocks are integrated to ensure safe operation and prevent element damage under varying operating conditions.
Subhot Duct Heaters are available in 110V, 230V, 415V AC configurations, and custom voltages with power ratings from 1 kW to 2 MW or more, depending on airflow volume, temperature rise requirements, and specific application demands. Single-phase and three-phase options accommodate diverse electrical infrastructure needs.
Yes, Subhot Duct Heaters can be engineered for horizontal, vertical, or angled airflow directions with single or multi-pass configurations based on your ductwork design, space constraints, and thermal performance requirements. Custom dimensions, mounting arrangements, and element configurations are available to match specific application needs.
Our Duct Heaters are manufactured using SS304/316 or galvanized steel frames, tubular or finned heating elements, high-temperature ceramic insulators, and weatherproof or flameproof terminal enclosures. Material selection is based on operating temperature, environmental conditions, and application-specific requirements ensuring optimal performance and longevity.
Yes, our SS316 Duct Heaters with smooth welds and sanitary design are specifically engineered for pharmaceutical air handling units, food processing plants, semiconductor cleanrooms, and sterile room ventilation systems where contamination control and hygienic operation are critical requirements.
Temperature control is achieved using RTD or thermocouple sensors integrated with digital PID controllers, thermostats, or PLC systems ensuring accurate air temperature regulation. Advanced control options include modulating control, staged heating, and automated safety systems for optimal process control and energy efficiency.
Yes, for enhanced safety, we offer Duct Heaters with airflow interlock systems that automatically shut off power if air movement stops, preventing element burnout and ensuring safe operation. Additional safety features include thermal cutouts, over-temperature thermostats, fuses, and emergency shutdown capabilities.
Yes, we design Duct Heaters with modulation control and high turndown ratios to work effectively with variable airflow in VFD-controlled HVAC systems, ensuring optimal performance across varying airflow conditions while maintaining energy efficiency and temperature control accuracy.
Yes, we manufacture Duct Heaters for Zone 1 & Zone 2 classified areas with ATEX, IECEx, or PESO-certified components and explosion-proof enclosures for safe operation in hazardous locations including chemical plants, paint booths, and volatile material processing facilities.
Flanged Duct Heaters are bolted between duct flanges for permanent installation, while slip-in models are inserted into cut-outs and sealed using gaskets and clamps. We provide mounting brackets, support systems, and detailed installation instructions to ensure proper installation and optimal performance.
Subhot Enterprises Pvt. Ltd. is a leading manufacturer of industrial air heating solutions with extensive expertise in HVAC and process air heating technology. We provide custom-engineered Duct Heaters with premium materials, advanced safety features, expert technical support, comprehensive testing and certification, fast delivery, and complete after-sales service ensuring optimal air heating solutions for your specific requirements.

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